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Silicon Carbide Electronics and Sensors

Close-up view of a silicon carbide microchip showing a complex network of interconnected pathways, components, and geometric grid structures.

NASA is developing silicon carbide technology to enable smart electronics in extreme conditions, boosting performance in aerospace, power, auto, and energy sectors.

Overview

NASA’s Glenn Research Center in Cleveland is developing silicon carbide (SiC) to enable intelligent sensing and control electronic subsystems into extreme aerospace (including 600°C [1,112°F]—hot enough to glow red!) that are beyond the physical capabilities of conventional silicon technologies. Silicon carbide’s ability to function in high temperature, high power, and high radiation conditions enables important performance enhancements across aircraft, spacecraft, power, automotive, communications, and energy production industries.

Glowing red-hot SiC chip centered in ceramic packaging emits blue light under glowing red hot high-temperature operation.
A 3 mm x 3 mm square silicon carbide (SiC) oscillator integrated circuit chip, centered in a 32-lead ceramic package, operates while glowing red-hot at 650°C. A SiC transistor on the same chip emits blue light due to electrolumenesce when forward biased. SiC devices have repeatedly demonstrated operation above 500°C, far exceeding the temperature limits of silicon-based electronics.
NASA

SiC Research at NASA Glenn

NASA Glenn continues to build on its pioneering SiC electronics history, dating back to the growth of single-crystal layers that formed the basis of early SiC diode and transistor demonstrations. NASA Glenn’s advancements in SiC technology helped establish today’s global SiC wafer and power device industry for conventional applications (typically under 200°C)

Work With NASA Glenn SiC Technology

Could your system benefit from long-duration sensors and integrated circuits (IC) capable of operating in extreme environments?

Recognizing the importance of accessibility and commercialization for technology infusion, NASA Glenn prototypes developmental SiC IC designs for interested external partners and is exploring a transition to commercial wafer foundries. The NASA Glenn 500°C Durable Junction Field-Effect Transistor Technical User Guide aims to inspire exploratory design, simulation, and layout of application-specific SiC ICs by new technology users.

This guide enables qualified electrical engineers to design SiC ICs for potential inclusion in future developmental fabrication runs at NASA Glenn.

To explore partnership or licensing opportunities for NASA Glenn’s SiC electronics and sensors, please contact Jeanne King at the NASA Glenn Research Center Technology Transfer Office (jeanne.m.king@nasa.gov, 216-433-2095).

Glenn Discoveries

NASA Glenn has long been a leading driver of SiC technology, as it was one of the first U.S. government agencies to fund and carry out SiC research work. The core SiC research team was founded around 1980 by NASA Glenn Hall of Fame inductee J. Anthony Powell. Over the years, NASA Glenn research team has contributed several significant discoveries to the emerging high-technology silicon carbide field. These discoveries include the following

  • First large-area epitaxial growth of silicon carbide on silicon wafers (1982).
  • First kilovolt (1991) and multi-kilovolt (1993) SiC rectifier devices.
  • Site competition effect widely utilized for SiC dopant control (1993).
  • Identification of micropipes as crystal defects that limit the performance of SiC power devices (1993).
  • First semiconductor logic gate operation at 600°C (1996)
  • First SiC ohmic contacts stable for 1000 hours at 600°C in air (2000).
  • First Semiconductor Integrated Circuits to Operate for Thousands of Hours at 500°C (2007).
  • First Electronics to Function for Weeks in Venus Surface Atmospheric Conditions (2016).
  • First Semiconductor Integrated Circuits to Operate Above 900°C (2017).
  • First Medium-Scale Integrated Circuits to Operate Over a Year at 500°C (2018).

Sponsored Offsite SiC Research

NASA Glenn sponsored research (through contracts to industry and grants to universities) has also resulted in several pioneering advancements in silicon carbide technology. For example, NASA Glenn sponsored the early stages of SiC power MOSFET development at Cree in the early 1990’s under NASA Small Business Innovative Research (SBIR) program. Cree/Wolfspeed is now recognized as one of the world’s leading manufacturers of SiC power MOSFETs that are enabling higher-efficiency power conversion and management circuits.

Today, NASA Glenn remains in a unique position to make crucial advancements to silicon carbide technology. The continuing importance and relevance of NASA Glenn SiC research is reflected in the strong support of our research customers and collaborators. The NASA Glenn SiC team is also collaborating with the NASA Glenn Chemical Sensors team towards developing hostile-environment SiC-based gas sensors.

Explore This Area Further

Artist’s rendering of the MESSENGER spacecraft orbiting Mercury, overlaid with a color-enhanced planetary map. The Sun glows brightly in the background.

Benefits and Collaborations

The benefits of silicon carbide (SiC) electronics and sensors can extend to spacecraft, aircraft, power, automotive, energy production, and communications. These have resulted in collaborations with industry, universities, and other government agencies.

Close-up view of a silicon carbide microchip showing a complex network of interconnected pathways, components, and geometric grid structures.

Junction Field-Effect Transistor Integrated Circuit Technical Guide

This guide stimulates further exploratory design, simulation, and layout of potentially beneficial application-specific JFET-R ICs by new potential technology users.

Contact

Area of ExpertiseNameEmail
Technical LeadGary Huntergary.w.hunter@nasa.gov
SiC Transistors and Integrated CircuitsPhilip Neudeckneudeck@nasa.gov
SiC Sensors and Microelectromechanical Systems (MEMS)Robert Okojierobert.s.okojie@nasa.gov
SiC Device FabricationDavid Sprydavid.j.spry@nasa.gov
SiC Device FabricationSrihari Rajgopalsrihari.rajgopal@nasa.gov
SiC Circuit DesignNorman Prokopnorman.f.prokop@nasa.gov

NASA Glenn facilities where this research is conducted:

Microsystems Fabrication Laboratory

This vertically integrated silicon carbide (SiC) semiconductor research and development facility is dedicated to the design, fabrication, and testing of integrated circuit electronics and sensors uniquely durable to extreme environments. 

Learn More about Microsystems Fabrication Laboratory
The Microsystems Fabrication Laboratory designs, fabricates, packages, and tests uniquely durable extreme environment silicon carbide (SiC) sensors and electronics.
The Microsystems Fabrication Laboratory designs, fabricates, packages, and tests uniquely durable extreme environment silicon carbide (SiC) sensors and electronics.
NASA

Key Publications

TitleAuthorsSourceYear
Recent Progress in Extreme Environment Durable SiC JFET-R Integrated Circuit TechnologyNeudeck, Spry, Krasowski, Chang, Gonzalez, Rajgopal, Prokop, Greer, Lukco, Maldonado-Rivera, AdamsProceedings 2023 IMAPS High Temperature Electronics Conference2023
Pt/HTCC Alumina based Electronic Packaging System and Integration Processes for High Temperature Harsh Environment ApplicationsChen, Neudeck, Spry, HunterProceedings 2022 International Conference and Exhibition on High Temperature Electronics (HiTEN 2022)2022
Progress Towards Prolonged IC Deployment Into Previously Inaccessible Hostile Environments Via Development of SiC JFET-R ICsNeudeck, Spry, Krasowski, Chen2021 Compound Semiconductor Manufacturing Technology Conference (CS MANTCH)2021
Practical SiC JFET-R Analog Integrated Circuit Design for Extreme Environment ApplicationsKrasowski, NeudeckNASA Technical Memorandum TM 202100007352021
Demonstration of 4H-SiC JFET Digital ICs Across 1000°C Temperature Range Without Change to Input VoltagesNeudeck, Spry, Krasowski, Prokop, ChenMaterials Science Forum, vol. 963, pp. 813-8172019
Room Temperature Radiation Testing of a 500°C Durable 4H-SiC JFET Integrated Circuit TechnologyLauenstein, Neudeck, Ryder, Wilcox, Chen, Carts, Wrbanek, WrbanekIEEE Radiation Effects Data Workshop2019
Operational Testing of 4H-SiC JFET ICs for 60 Days Directly Exposed to Venus Surface Atmospheric ConditionsNeudeck, Chen, Meredith, Lukco, Spry, Nakley, HunterIEEE Journal of the Electron Devices Society, vol. 7, pp. 100-1102018
Yearlong 500°C Operational Demonstration of Up-Scaled 4H-SiC JFET Integrated CircuitsNeudeck, Spry, Krasowski, Prokop, Beheim, Chen, ChangProceedings 2018 IMAPS High Temperature Electronics Conference, pp. 71-78 IMAPS2018
Demonstration of SiC Pressure Sensors at 750°COkojie, Lukco, Nguyen, SavrunProceedings 2014 IMAPS International High Temperature Electronics Conference, pp. 28-32 IMAPS2014

Key Patents

TitleInventor(s)YearPatent #
Compensation for device property variation according to wafer locationKrasowski, Prokop, Neudeck, Spry202111128293
Single conductor alloy as diffusion barrier system and simultaneous ohmic contact to n- and p-type silicon carbideOkojie201910515804
Larger-area integrated electrical metallization dielectric structures with stress-managed unit cells for more capable extreme environment semiconductor electronicsSpry, Neudeck201910490550
Durable bond pad structure for electrical connection to extreme environment microelectronic integrated circuitsSpry, Lukco, Neudeck, Chang, Chen, Meredith, Moses, Blaha, Gonzalez, Beheim, Laster201910256202
Interconnection of semiconductor devices in extreme environment microelectronic integrated circuit chipsSpry, Neudeck20189978686
Current source logic gateKrasowski, Prokop20179755645
Iridium interfacial stack (IRIS)Spry20159013002
Dual ohmic contact to N- and P-type silicon carbideOkojie20138373175
Method for providing semiconductors having self-aligned ion implantNeudeck20117935601
N channel JFET based digital logic gate structureKrasowski20107688117

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