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NASA Integrates Gear Motors For Robotic Arm on Future Lunar Missions

Bulk metallic glass planetary gear motor prior to integration into COLDArm robotic joint.

In early 2022, the Cold Operable Lunar Deployable Arm (COLDArm) project – led by NASA’s Jet Propulsion Laboratory in Southern California – successfully integrated special gears into pieces of a robotic arm that is planned to perform a robot-controlled lunar surface experiment with imagery in the coming years.

These bulk metallic glass (BMG) gears, integrated into COLDArm’s joints and actuators, were developed through the Game Changing Development bulk metallic glass gears project to operate at extreme temperatures below minus 280 degrees Fahrenheit (minus 173 degrees Celsius). The gear alloys have a disordered atomic-scale structure, making them both strong and elastic enough to withstand these exceptionally low temperatures. Typical gearboxes require heating to operate at such cryogenic temperatures. The BMG gear motors have been tested and successfully operated at roughly -279 degrees Fahrenheit (-173 degrees Celsius) without heating assistance. This gear motor is one of the key technologies to enable the robotic arm to operate in extremely cold environments, such as during lunar night. 

One of the four assembled robotic joints including the bulk metallic glass gear motor used for each joint of the COLDArm robotic arm

Each of the four joints containing BMG gears will be tested once the arm is fully assembled, which is scheduled for spring of 2022. Robotic joint testing will include dynamometer testing to measure torque/rotational speed and cryogenic thermal vacuum testing to understand how the equipment would perform in an environment similar to space. Once proven, the BMG gears and COLDArm capabilities will enable future missions to extreme environments on the Moon, Mars, and ocean worlds. 

COLDArm is targeted to fly as a technology demonstration on a commercial robotic lander within the next five years via NASA’s Commercial Lunar Payload Services initiative. The COLDArm project is funded through the Lunar Surface Innovation Initiative and managed by the Game Changing Development program in NASA’s Space Technology Mission Directorate. Under the NASA Small Business Innovative Research Program, Motiv Space Systems, Inc. is leading the design and fabrication of the arm and motor controllers for COLDArm.

For media inquiries regarding COLDArm, please contact Ian O’Neill: ian.j.oneill@jpl.nasa.gov