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Safety, History, Contingency, & Mishaps

Safety of all systems and vehicles is a priority to protect human occupants participating in spaceflight missions. NASA heavily relies on the agency’s historical data and experience captured throughout the years to continuously make improvements to spaceflight operations, vehicle requirements, and medical guidance. Mishaps are also vital to document as they serve as lessons learned and play an important role in ensuring the safety of all crewmembers. Contingency planning utilizes a combination of the knowledge of a spaceflight system’s capabilities, mission goals, and historical experience to plan for potential off-nominal situations where the protection of human life is the sole focus.

Apollo Lunar Lander

As NASA plans to return to the moon during the Artemis missions, important lessons can be drawn from the Apollo missions of the ‘60s and ‘70s. The Apollo Lunar Module (LM) successfully supported lunar descent, landing, EVA operations, all necessary crew functions for the duration of the mission and ascent from the surface. Using it as a starting point for reference can save time and resources for new designs, as well as provide the opportunity to address past issues.

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Astronaut Edwin E. Aldrin Jr., lunar module pilot of the first lunar landing mission, poses for a photograph beside the deployed United States flag during an Apollo 11 extravehicular activity (EVA) on the lunar surface. The Lunar Module (LM) is on the left, and the footprints of the astronauts are clearly visible in the soil of the moon. Astronaut Neil A. Armstrong, commander, took this picture with a 70mm Hasselblad lunar surface camera. While astronauts Armstrong and Aldrin descended in the LM, the "Eagle", to explore the Sea of Tranquility region of the moon, astronaut Michael Collins, command module pilot, remained with the Command and Service Modules (CSM) "Columbia" in lunar orbit.
Astronaut Edwin E. Aldrin Jr., lunar module pilot of the first lunar landing mission, poses for a photograph beside the deployed United States flag during an Apollo 11 extravehicular activity (EVA) on the lunar surface. The Lunar Module (LM) is on the left, and the footprints of the astronauts are clearly visible in the soil of the moon. Astronaut Neil A. Armstrong, commander, took this picture with a 70mm Hasselblad lunar surface camera. While astronauts Armstrong and Aldrin descended in the LM, the “Eagle”, to explore the Sea of Tranquility region of the moon, astronaut Michael Collins, command module pilot, remained with the Command and Service Modules (CSM) “Columbia” in lunar orbit.
NASA

Behavioral Health Mishaps

Spaceflight mishaps related to behavioral health problems have been quite low however, the actual incidence may be underestimated due to the reluctance of astronauts to report them. Behavioral health decrements can lead to performance-related effects that compromise the crew’s ability to function, especially under abnormal or emergency conditions. Some reported spaceflight incidents indicate that sleep loss, circadian desynchronization, fatigue, and work overload, as experienced by ground and flight crews, may lead to performance errors, potentially compromising mission objectives. Managing behavioral health conditions during space missions is critical for the mental efficiency and safety of the crew and, ultimately, for the mission’s success.

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An Aircraft Mishap Preparedness and Contingency Plan is underway at the Shuttle Landing Facility at NASA's Kennedy Space Center in Florida. The center's Flight Operations rehearsed a helicopter crash-landing to test new and updated emergency procedures. The operation was designed to validate several updated techniques the center's first responders would follow, should they ever need to rescue a crew in case of a real accident. The mishap exercise took place at the center's Shuttle Landing Facility.
An Aircraft Mishap Preparedness and Contingency Plan is underway at the Shuttle Landing Facility at NASA’s Kennedy Space Center in Florida. The center’s Flight Operations rehearsed a helicopter crash-landing to test new and updated emergency procedures. The operation was designed to validate several updated techniques the center’s first responders would follow, should they ever need to rescue a crew in case of a real accident. The mishap exercise took place at the center’s Shuttle Landing Facility.

Crew Survivability

As future spaceflight missions become increasingly complex, longer in duration, and a further distance from Earth, readily available rescue and evacuation options must be evaluated to protect crewmembers during off-nominal survival scenarios. This technical brief explores options to support rescue scenarios by reducing the human usage of consumables (i.e., oxygen, food, water, power) to extend the mission to enable rescue. By considering these potential survival scenarios during the planning and design phase, providers can make informed decisions on vehicle capabilities, mission supplies, crew make-up and rescue options.

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This sunset photo shows Deep Space Station 14 (DSS-14), the 230-foot-wide (70-meter) antenna at the Goldstone Deep Space Communications Complex near Barstow, California, part of NASA's Deep Space Network. The network's three complexes around the globe support communications with dozens of deep space missions. DSS-14 is also the agency's Goldstone Solar System Radar, which is used to observe asteroids that come close to Earth.
This sunset photo shows Deep Space Station 14 (DSS-14), the 230-foot-wide (70-meter) antenna at the Goldstone Deep Space Communications Complex near Barstow, California, part of NASA’s Deep Space Network. The network’s three complexes around the globe support communications with dozens of deep space missions. DSS-14 is also the agency’s Goldstone Solar System Radar, which is used to observe asteroids that come close to Earth.

Credit: NASA/JPL-Caltech

Decompression and LEA Suit Mishaps

During the Soyuz 11 mission in 1971 and the STS-107 Columbia mission in 2003, both crews were subjected to violent decompressions which resulted in their deaths. Each incident was caused by different factors, but in both cases the crew would have survived the
decompression event if they had been properly wearing their Launch, Entry, & Abort (LEA) suits. The Soyuz 11 crew were not wearing LEA suits at all, and the Columbia crew were likely not wearing their gloves or had their helmet visors lifted. NASA-STD-3001 outlines technical requirements with regards to LEA suits. The suits must be easily accessible by the crew, available for quick donning/doffing,
and able to accommodate any activity the crew is required to perform.

Decompression & LEA Suit Mishaps PDF

A KBR employee and a military test volunteer prepare for an altitude chamber flight that ensures the X-59 pilot’s safety at a variety of altitudes.
The low pressure (hypobaric) chamber located at KBR in San Antonio, Texas pictured here simulates very high altitudes by reducing the air pressure inside of the chamber.

Entry Landing Mishaps

Re-entry into the Earth’s atmosphere, descent, and subsequent landing are a few of the stages in spaceflight that are life-threatening due to the myriad of processes and vehicle reliabilities that must occur in order for the crew to land safely and unharmed. The crew and vehicle are subjected to the vacuum of space, extreme heat, high speeds, g-forces, and vibrations. Historically, astronauts have sustained minor injuries, but loss of life has occurred, as well as near-misses. It is imperative that these lessons learned be considered in vehicle design and protecting the crew within.

Entry Landing Mishaps PDF

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EVA Mishaps

Over the course of an extravehicular activity (EVA), the crew, equipment, and mission are all exposed to extraordinary risks. Tools can be damaged or lost, mission objectives can fail, and astronauts can suffer a wide range of injuries, from minor cuts and bruises to thermal burns. The astronauts’ lives depend on a long list of hardware and procedures operating as intended; if anything goes wrong the crew might not survive. EVA mishaps typically fall under three categories (or some combination thereof): hardware failures—where a tool or system does not perform its intended task, hardware damage, or missteps taken by the crew/mission control. Special considerations must be taken so that all the equipment used by the crew can withstand the rigors of the EVA tasks, and that the operations required of the crew do not put them at unnecessary increased risk.

EVA Mishaps PDF

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Fire Protection

Throughout the history of spaceflight, there have been numerous combustion events that have ranged in severity. Besides injury due to
fire itself, a secondary hazard of fires is the inhalation of toxic combustion products. During and after a fire event, combustion products can present an immediate threat to the life of the crew due to the limited escape options, the fragility of the atmosphere, and the crew’s immediate need for safe air. The major approach to fire protection in current human-crew spacecraft is through prevention. Thus, fire safety relies strongly on the selection of materials proven to be fire-resistant through analysis and testing. During the design of new spacecrafts, trade studies for fire detection, fire suppression, crew response, crew protection, and post-fire clean-up and monitoring systems must be conducted. Improvements in the current fire-safety technology are necessary for future human-crew missions beyond low-Earth orbit. Deep Space exploration will challenge the existing tools and concepts of spacecraft fire safety.

Fire Protection PDF

Commander Akihiko Hoshide inspects safety gear
Commander Akihiko Hoshide inspects safety gear, including portable fire extinguishers and breathing hardware.

Mortality Related to Human Spaceflight

Despite screening, health care measures, and safety precautions, crewmember fatalities are possible during spaceflight. Programs must establish comprehensive plans that make the appropriate decisions in terms of protecting the crew and mission objectives, determining the cause of death, and handling of the remains with dignity, honor, and respect while working with the crew’s families, other federal agencies, and international partners, while respecting the spiritual, religious and cultural aspects of remains handling. A spaceflight-related fatality event may occur during any operational mission phase (pre-flight, inflight, or postflight).

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AS11-44-6551 (July 1969) — This view from the Apollo 11 spacecraft shows the Earth rising above the moon’s horizon. The lunar terrain pictured is in the area of Smyth’s Sea on the nearside. Coordinates of the center of the terrain are 85 degrees east longitude and 3 degrees north latitude. While astronauts Neil A. Armstrong, commander, and Edwin E. Aldrin Jr., lunar module pilot, descended in the Lunar Module (LM) “Eagle” to explore the Sea of Tranquility region of the moon, astronaut Michael Collins, command module pilot, remained with the Command and Service Modules (CSM) “Columbia” in lunar orbit.