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Chemical Propulsion Research Complex

The Chemical Propulsion Research Complex (CPRC) develops advanced chemical propulsion concepts and evaluates safer propellants for launch vehicles, spacecraft thrusters, and advanced ignition systems for next-generation launch vehicles. It has the capability to perform sea level and simulated altitude testing, as well as advanced plume diagnostics. Workhorse hardware is available to perform component-level testing. The testing facilities that comprise the research complex are highly configurable and able to meet varying customer needs. These facilities include the Altitude Combustion Stand (ACS), and CPRC cells 31 and 32.

Facility Overview

Altitude Combustion Stand

The ACS facility provides a system to test combustion components at a simulated altitude. The facility is equipped with an axial thrust stand, gaseous and cryogenic liquid propellant feed systems, a water-cooled diffuser, data acquisition systems, video recording systems, a facility control system, a spray cooler, and a multi-stage vacuum ejector system. This facility has been used for testing since 2009. Propellant capabilities include GH2, GO2, LH2, LO2 and LCH4. The system can accommodate engines up to 2,000 pounds of thrust and combustion chamber pressure to 1,000 psia. Depending on the size, engines can be fired at sea level or into a test tank that is evacuated to simulated altitude up to 100,000 feet.

ACS 100 lbf LOx/LCH4 Engine.
Altitude Combustion Stand 100 lbf liquid oxygen/LCH4 engine.

CPRC Cell 31 and 32

Cells 31 and 32 are both chemical propulsion test stands. Propellants include GH2, GO2, and LO2.Water can be used to cool the test article.

CPRC Cell 32 Additively Manufactured Component Testing.
Chemical Propulsion Research Complex Cell 32 Additively Manufactured Component Testing.

Quick Facts

Altitude Combustion Stand
Capabilities – Hydrocarbon, LN2, GN2, and GHe feed systems
– Vacuum test chamber
– Steady-state and transient data acquisition systems
– Video recording system
Simulated Altitude 0 to 100,000 feet
Available Propellants LH2, GH2 and LO2(conditioned and unconditioned); GO2 and LCH4(conditioned)
Chemical Propulsion Research Complex Cells 31 and 32
Propellants Available GH2, GO2 ,and LO2
Available Cooling Fluids Water

Capabilities

Altitude Combustion Stand

Propellant Volume Pressure, psi (MPa) Flow Rate, lbm/s (kg/s) Inlet Conditioning, R
LH2 200 gal (757.08 L) 1,800 (12.41) 1.5 (0.68) N/A
GH2 140,000 scf (3,962.82 SCM) 2,400 (16.55) 2.6 (1.36) N/A
LO2 (unconditioned) 200 gal (757.08 L) 1,800 (12.41) 7 (3.18) N/A
LO2 (conditioned) 60 gal (227.13 L) 525 (3.62) 0.5 (0.23) 145° to 243° ±5
GO2 60,000 scf (1,698.35 SCM) 2,400 (16.55) 7 (3.18) N/A
LCH4 (conditioned) 60 gal (227.13 L) 525 (3.62) 0.16 (0.07) 170° to 304 ° ±5°
Green Propellant AF-M315E 12 gal (45 L) 900 (6.21) 0.11 (0.05) 509° to 582°

Facility Benefits

  • Thrust measurements
  • Cryogenic propellants
  • Efficient multi-train vacuum ejectors
  • Dedicated nitrogen gas system
  • 400 channel data acquisition system
  • Water cooling
  • Reconfigurable, flexible systems
  • In-house design and research staff available

Commercial Applications

  • Igniter concepts
  • Chamber and nozzle configurations
  • Integrated engine systems
  • Performance studies
  • Pulse and steady-state firing

Chemical Propulsion Research Complex Cell 31 and 32

Propellant Volume Maximum Supply Pressure, psi (MPa) Flow Rate, lbm/s (kg/s)
GH2 70,000 scf (1,981.41 SCM) 2,400 (16.55) 1.7 (0.75)
LO2 45 gal (170 L) 1,500 (10.34) 7.0 (3.15)
GO2 60,000 scf (1.698.35 SCM) 2,400 (16.55) 7.0 (3.15)
Water (cooling) 150 gal (567.81 L) 1,500 (10.34) 130 gal/min (492.10 L/min)

Facility Benefits

  • Thrust measurements
  • Offers tailored test conditions in subscale combustion environments
  • Provides test conditions to study ignition and combustion methods
  • Cryogenic propellants
  • 128-channel data acquisition system at 1,000 Hz
  • Water cooling available for extended operation
  • Capable of testing high-temperature thermal shock

Contact

Chemical Propulsion Research Complex
Facility Manager: Jonathan Kubiak
216-433-8347
Jonathan.M.Kubiak@nasa.gov

Test Facility Management Branch
Branch Chief: Michael S. McVetta
216-433-2832
Michael.S.McVetta@nasa.gov

Using Our Facilities

NASA’s Glenn Research Center in Cleveland provides ground test facilities to industry, government, and academia. If you are considering testing in one of our facilities or would like further information about a specific facility or capability, please let us know.

Gallery

ACS External Photograph.
Altitude Combustion Stand exterior.