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Kilometer-Scale Space Structures from a Single Launch

Zachary Manchester
Carnegie Mellon University

Falcon Heavy in space near Earth.
A high-expansion-ratio auxetic structure can be stowed inside a single Falcon Heavy fairing and deployed to a final length of one kilometer on orbit as part of a large space station. The station can then be spun at 1-2 RPM to generate 1g artificial gravity at its ends while still maintaining a microgravity environment at its center near the spin axis, providing the crew with the flexibility of living in a 1g environment while performing some work in microgravity. Credits: Zachary Manchester, graphic by Tzipora Thompson

Long-duration spaceflight poses serious challenges for the human body, including muscle atrophy, bone loss, eyesight degradation, and immunosuppression. Many of these effects are linked to a lack of gravity. Generating artificial gravity inside rotating space habitats has been a dream of science fiction since the earliest pioneers of astronautics. However, rotating to produce artificial gravity poses a serious challenge; Humans experience discomfort and motion sickness when exposed to rotation rates greater than a few RPM. To produce artificial gravity near 1g at rotation rates of 1-2 RPM, a kilometer-scale structure is needed. To address this challenge, we will leverage recent advances in mechanical metamaterials to design lightweight deployable structures with unprecedented expansion ratios of 150x or more. Such a structure could be launched inside a single Falcon Heavy rocket fairing and then be deployed autonomously to a final size of a kilometer or more on orbit without requiring complex on-orbit assembly or fabrication. Our study will analyze a mission concept analogous to the Lunar Gateway, in which a kilometer-scale deployable structure forms the backbone of a large rotating space station.

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