Fact Sheet

Text Size

Elastic Memory Composite Hinge (EMCH)
03.22.12

Overview | Description | Applications | Operations | Results | Publications | Images

Experiment/Payload Overview

Brief Summary

Elastic Memory Composite Hinge (EMCH) will study the performance of a new type of composite hinge to determine its suitability for use in space. The experiment uses elastic memory hinges to move an attached mass at one end. Materials tested in this experiment are stronger and lighter than current materials used in space hinges and could be used in the design of future spacecraft.

Principal Investigator

  • Corey Duncan, , Air Force Research Laboratory, Kirtland Air Force Base, NM, United States

    • Co-Investigator(s)/Collaborator(s)

  • Erik Abrahamson, , Composite Technology Development, Incorporated, Lafayette, CO, United States
  • Mark Scherbarth, , Air Force Research Laboratory, Kirtland Air Force Base, NM, United States

    • Payload Developer

    Composite Technology Development, Incorporated, Lafayette, CO, United States
    Johnson Space Center, United States Department of Defense Space Test Program, Houston, TX, United States

    Sponsoring Space Agency

    National Aeronautics and Space Administration (NASA)

    Sponsoring Organization:

    Department of Defense (DoD) - Retired

    ISS Expedition Duration:

    April 2007 - October 2007



    Expeditions Assigned

    15

    Previous ISS Missions

    The Lightweight Flexible Solar Array Hinge - LFSAH, a precursor to EMCH was flown on STS-93.

    ^ back to top


    Experiment/Payload Description

    Research Summary

    • Building new spacecraft structures in space necessitates deploying (unfolding) items that have been launched from Earth. This experiment will use the Elastic Memory Composite Hinge (EMCH) to move an attached mass at one end.


    • The six hinges being evaluated were developed by the Air Force Research Laboratory from a resin and carbon fiber laminate.


    • The study will measure the force and torque on the hinge, and the accuracy of the deployment.


    • New materials that are reliable, light, and strong, will be important building blocks of future exploration spacecraft.

    Description

    The Elastic Memory Composite Hinge (EMCH) experiment provided test data on new materials that will further space hardware technology. This technology may eliminate the need for highly complex deployment mechanisms by providing a simpler, lightweight alternative to mechanical hinges. EMCH builds on the previous Space Shuttle experiment, Lightweight Flexible Solar Array Hinge (LFSAH) flown on STS-93.

    The six EMCH test articles tested on the International Space Station (ISS) were approximately 10 x 2.5 x 2.5 cm in dimension and made of a unique resin and carbon fiber laminate developed at Composite Technology Development, Inc. End fixtures and metrology devices were developed to allow the EMCH test articles to be deployed through remote actuation, while their force-torque history and deployment accuracy are recorded automatically. A resistive heater was embedded in the Elastic Memory Composite (EMC) laminates in the hinge to provide the heat necessary for actuation. The hinge was folded on the ground and deployed in space. A proximity sensor was attached to the end mass to determine the final position upon deployment. A second motion sensor was used to determine the deployment versus time history. The test articles were re-settable to allow for multiple deployments.

    ^ back to top


    Applications

    Space Applications

    EMC materials tested in this experiment are stronger and lighter than current material used in space hinges and could be used in the design of future spacecraft.

    Earth Applications

    Since composite materials are valued for being lightweight and strong, the hinges may have spin-off applications on Earth.

    ^ back to top


    Operations

    Operational Requirements

    The crewmember applies power to the experiment, waits for the hinges to reach the appropriate temperature, and then proceeds to activate each hinge individually. Video and photo documentation of deployments is required. Reheating of the test articles will allow the crewmember to return the hinges to their stowed position using the control panel on the EMCH chassis. A full cycle (power on, hinge deployment, hinge reset) will be less than 90 Minutes. Once the hinges have been reset, deployments can be activated again. Data downlink of hinge deployments is required.

    Operational Protocols

    EMCH will be launched in a bag on the 12A.1. It will be transitioned to ISS and stored in a locker. During use, it will be attached to the outside of the ISS rack then returned. Photo and video will be required.

    ^ back to top


    Results/More Information

    EMCH was successfully completed onboard the ISS during Expedition 15. The investigation was returned to Earth for a complete analysis by the investigator team in 2007. However, the preliminary assessment indicated that the experiment demonstrated the robustness and reliability of the TEMBOŽ EMC hinge in the zero-gravity environment. This test campaign consisted of both nominal and off-nominal conditions, with the final series of tests presenting the most challenging conditions for on-orbit TEMBOŽ hinges. The successful completion of these tests indicate that hinges meet the designed performance goals of a next-generation spaceflight-qualified actuator. Additionally, the science gained from this experiment confirms engineering assumptions used to design the TEMBOŽ EMC hinges, as well as other TEMBOŽ EMC deployable structures that are being developed for space applications. (Evans et al. 2009)

    ^ back to top


    Related Web Sites
  • Composite Technology Development, Inc.
  • Composite Technology Development, Inc. - News
  • Air Forc Material Demand

    • ^ back to top


    Publications

    ^ back to top


    Ground Based Results Publications

    ^ back to top


    ISS Patent Publications

    ^ back to top


    Related Publications
    • Barret R ,Francis W ,Abrahamson E ,Lake M ,Qualification of Elastic Memory Composite Hinges for Spaceflight Application AIAA 2006

    ^ back to top


    Images

    imageShown is the flight hardware containing several individual hinges enclosed visible through a lexan window that will be used for images of the hinges during testing. Image courtesy of Composite Technology Development, Inc.


    + View Larger Image


    imageAn alternative view of the flight hardware containing several EMCH hinges enclosed visible through a lexan window that will be used for images of the hinges during testing.


    + View Larger Image


    imageNASA Image: ISS015E08404 - View of the Elastic Memory Composite Hinge (EMCH) Experiment assembly in the U.S. Laboratory/Destiny. Photo was taken during Expedition 15.


    + View Larger Image


    imageNASA Image: ISS015E08434 - View of Expedition 15 astronaut and Flight Engineer (FE-2), Suni Williams, posing for a photo during the Elastic Memory Composite Hinge (EMCH) Experiment operations in the U.S. Laboratory/Destiny. The EMCH assembly (gold box) is visible on right of photo.


    + View Larger Image


    Information provided by the investigation team to the ISS Program Scientist's Office.
    If updates are needed to the summary please contact JSC-ISS-Program-Science-Group. For other general questions regarding space station research and technology, please feel free to call our help line at 281-244-6187 or e-mail at JSC-ISS-Payloads-Helpline.
    › Back To Top